OCTONIQ – Cleaning-in-Place system

OCTONIQ is a modular and fully automated Cleaning-in-Place (CIP) system from AxFlow Systems. The system is developed for cleaning process installations without disassembly and is used in production environments where hygiene, reproducibility and compliance are essential. 

The system cleans tanks, pipelines, pumps and heat exchangers without disassembly, with full control over flow, temperature, chemistry and time. Through smart automation, inline heating and real-time monitoring, OCTONIQ reduces the consumption of water, chemicals and energy, while safeguarding hygiene and product safety. 

Which industries is OCTONIQ suitable for?

OCTONIQ is used in production environments where hygiene, reliability and compliance are critical, including: 

• Food industry 

• Pharmaceutical and biotechnological production 

• Chemical industry 

• Cosmetics and personal care 

The system is suitable for both batch and continuous processes and can serve multiple production lines. 

Why an optimised CIP system is essential

In modern production environments, Cleaning-in-Place is indispensable for ensuring product quality and food safety. A poorly designed or incorrectly configured CIP system can result in incomplete cleaning, increased risk of cross-contamination, longer downtime and unnecessary consumption of resources. This has direct consequences for both product safety and operational costs. 

A well-designed CIP system, on the other hand, ensures consistent cleaning, predictable cycle times and reliable control of hygienic processes. OCTONIQ has been developed to achieve this balance and supports companies in optimising their cleaning strategy. 

How does the OCTONIQ CIP system work?

The operation of OCTONIQ is based on the four fundamental pillars of effective CIP cleaning: mechanical energy, chemistry, temperature and time. The system automatically monitors and controls these parameters during each cleaning cycle, ensuring optimal cleaning performance with minimal use of resources.  

1. Mechanical energy (flow and turbulence)

Mechanical energy is generated by controlled flow and turbulence of the cleaning fluid through the system. By carefully designing pipe diameters, fluid velocities and spray points, contamination is effectively loosened and removed without excessive energy consumption.  

2. Chemistry (cleaning and disinfection)

The chemical action is tailored to the type of contamination and the materials of the installation. OCTONIQ supports both alkaline and acidic cleaning agents and can be used for disinfection processes. The selection of cleaning chemistry is determined in consultation with cleaning specialists and depends entirely on the application.

3. Temperature (thermal energy)

Temperature plays a key role in accelerating chemical reactions and dissolving fats and proteins. Thanks to inline heating, OCTONIQ can quickly bring cleaning solutions to the required temperature, ranging from low to high temperatures, with a maximum of 135 °C. This enables both mild cleaning cycles and intensive CIP and sterilisation processes.  

4. Time (contact time and cycle time)

Finally, the system controls the required contact time of cleaning agents and the total cycle time. By accurately tuning these parameters, effective cleaning is achieved without unnecessary production downtime. 

Features and functionality of OCTONIQ

OCTONIQ is designed as a modular system that can easily be tailored to the specific requirements of a production process. The system can be deployed in both new installations and existing production lines and is suitable for retrofitting outdated CIP systems. Thanks to integration with existing PLC and SCADA environments, OCTONIQ fits seamlessly into current automation architectures. 

During each CIP cycle, process data is automatically monitored and logged. This data forms the basis for traceability, validation and audits, which is essential in environments with strict regulatory requirements. 

Practical benefits of OCTONIQ

  Lower costs, higher returns 

With OCTONIQ, you can save up to 30% on water, chemicals and energy compared to conventional CIP systems. Good for your budget and for the environment.

 
  Smart and worry-free cleaning 

Fully automated Cleaning-in-Place with logging of all parameters, ensuring continuous insight into system performance. 

 
  Scales with your success 

OCTONIQ is a modular system that grows effortlessly with your process or factory. 

 
  Always up-to-date software 

OCTONIQ operates on continuously updated software via online connectivity. Secure, efficient and future-ready. 

 
  Built for the long term 

Robustly engineered to AxFlow quality standards. Designed according to EHEDG guidelines and finished with ViwateQ finishing.

  European and sustainable production 

OCTONIQ is produced in the Netherlands with a low CO₂ footprint. Sustainable and responsible. 

  Maintenance without hassle 

Thanks to smart accessibility, servicing OCTONIQ is fast and cost-efficient. 

 
  Always an expert nearby 

Benefit from AxFlow’s European service coverage, technical support and fast delivery of EDC spare parts. 

Compliance with regulations

OCTONIQ is designed in accordance with the latest EHEDG guidelines and finished with ViwateQ finishing. The design complies with regulations within the food and pharmaceutical industries. Extensive logging, reporting and documentation make the system suitable for validation and audits and support compliance with, among others, GMP requirements. 

Implementation and support by AxFlow Systems

AxFlow Systems supports customers throughout the entire project lifecycle, from process analysis and engineering to installation, commissioning and maintenance. With in-house production facilities in Lelystad and the backing of the international AxFlow Group, AxFlow Systems provides both local and global service. 

Frequently asked questions about OCTONIQ

What does Cleaning-in-Place (CIP) mean? 
CIP is an automated cleaning process in which installations are cleaned without disassembly. 

Which companies is OCTONIQ suitable for? 
For production companies in the food, beverage and pharmaceutical industries with high hygiene requirements. 

Is OCTONIQ suitable for existing installations? 
Yes, the system is modular and can easily be integrated or used as a replacement for older CIP systems. 

How does OCTONIQ contribute to sustainability? 
By reducing water, energy and chemical consumption and shortening cleaning cycles.