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Actuators

Actuators

AxFlow UK supplies APV valve actuators and control units for reliable automation of hygienic valves used in food, dairy, beverage, brewing, pharmaceutical and personal-care processing.

APV pneumatic valve automation can provide remote valve operation, position feedback and integration with plant control systems. Current APV solutions include CU4 and CU4plus valve control units, with options for Direct Connect, AS-Interface and IO-Link communication.

As APV's exclusive UK distributor, AxFlow can help match the correct actuator and control technology to your APV valve and automation system.

What does a valve actuator do?

A valve actuator provides the mechanical force required to open or close a process valve.

On APV hygienic valves, pneumatic actuators use compressed air to operate the valve automatically rather than requiring manual intervention.

They can be used on valve technologies including:

  • Single seat valves
  • Mixproof valves
  • Butterfly valves
  • Ball valves
  • Safety and process valves

What is an APV valve control unit?

A valve control unit sits on or alongside the pneumatic actuator and manages valve operation, feedback and communication with the wider plant-control system.

APV CU4 and CU4plus control units combine functions such as:

  • Solenoid-valve control

  • Valve-position feedback

  • Visual status indication

  • Manual override

  • Airflow adjustment

  • Valve diagnostics

  • Automated seat-lift control on suitable valves

APV's current CU4plus range supports modern automation protocols including Direct Connect, AS-i and IO-Link.

CU4 or CU4plus: which should I choose?

Requirement APV option
Straightforward valve automation CU4
Direct-wired control CU4 / CU4plus Direct Connect
AS-Interface network CU4 / CU4plus AS-i
IO-Link integration CU4plus IO-Link
Advanced diagnostics CU4plus
Modern plant automation / Industry 4.0 CU4plus
Suitable hazardous-area applications Certified CU4 / CU4plus configuration

CU4plus also provides contact-free valve-stem measurement, teach-in functionality and enhanced monitoring capabilities.

Why automate hygienic valves?

Automated valve actuation can help improve:

  • Process repeatability

  • Product routing

  • CIP sequencing

  • Valve-position confirmation

  • Production efficiency

  • Operator safety

  • Fault detection

  • Maintenance planning

In larger food and beverage plants, automated valve control can also simplify operation of complex valve manifolds.

Which APV valves can be automated?

APV control units are designed for a wide range of pneumatically operated hygienic valves.

Current CU4plus documentation includes configurations for butterfly valves, single-seat valves and D4/DA4 double-seat mixproof valves.

The exact actuator and control-unit configuration depends on the valve type and whether functions such as seat lifting are required.

What information is needed for selection?

For an initial assessment, provide:

  • APV valve model
  • Valve size
  • Required fail position
  • Available compressed-air pressure
  • Required feedback
  • Plant communication protocol
  • Seat-lift requirements
  • Hazardous-area classification where relevant

Why choose AxFlow for APV valve automation?

AxFlow is APV's exclusive UK distributor and supports customers with valve automation, control-unit selection, genuine APV components and technical support.

Whether you are automating a new APV valve or upgrading an existing installation, AxFlow can help identify the correct actuator, control unit and communication option.

Speak to AxFlow about your APV valve automation requirements.

FAQ Actuators

Actuator sizing should consider valve size, maximum differential pressure, required fail position, seal friction and available air pressure. An actuator that is too small may fail to fully open or close the valve, while excessive actuator force can increase mechanical stress on the valve internals.
A control unit is useful where valve position feedback, remote operation, diagnostics or integration with an automated process is required. AxFlow’s APV DELTA CU family supports direct-wired and fieldbus-based control, allowing valve status and actuation to be integrated into wider plant control systems.
If supply pressure falls below the actuator’s design requirement, the valve may move slowly, fail to reach its end position or struggle against process pressure. Air pressure should therefore be checked at the actuator under operating conditions, not just at the compressor or main header.
Very important. The fail-safe position should be chosen based on what creates the safest process state if air or power is lost. For example, a product isolation valve may need to fail closed, while a cooling or drainage valve may need to fail open.
Position feedback can identify slow movement, incomplete travel or unexpected valve behaviour before it causes a process failure. When integrated into a control system, this data can support condition-based maintenance rather than relying only on fixed service intervals.
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